Kumasulidwa nthawi: 2025-05-15
Mawu oyambira: Kufunika kwa mabatani a ceramic fiber
Mabatani aphindeNdizofunikira kwambiri m'mafakitale omwe amafunikira kutentheza kwambiri, monga mapotola, petrochemicals, ndi astospace. Ma boloni awa, opangidwa kuchokera ku ulusi wa alumina-alumina, amapereka chisumbu chopepuka, mawonekedwe owoneka bwino (0.12-0.25 w / M ·), ndi kukhazikika mpaka1,600 ° C (2,912 ° F). Maupangiriyi amadzimanga mu zopangira, kupanga njira zopangira, komanso njira zoyenera zowongolera zopangira fibers bwino komanso motetezeka.
1. Zida zopangira za mabatani am'madzi a ceramic
Kupanga kumayamba ndi zosakaniza zapamwamba:
- Alumina (al₂o₃): 45-55% yamatabwa wamba; ≥60% ya kutentha kwambiri.
- Silika (sio₂): 35-45%, kukhazikika kwa matenthedwe ndi kusintha kwa matenthedwe.
Zitsulo zabwino:
- Werber mulifupi: 2-4 μm (imakhudza kusinthasintha ndikutchinga).
- Adawombera: ≤5% (ma cepticles tinthu tating'onoting'ono timatha kugwira ntchito).
2. Njira Yopanga Zopangira Sitepe
Gawo 1: kusungunuka ndi fiberiration
- Ng'anjo yosungunuka: Zida zosungunuka zimasungunuka1,600-1,800 ° CMu arc yamagetsi kapena ng'anjo yolimbana.
- Kuzitsanda: Zinthu zosungunuka zimakhazikika mu ulusi wogwiritsa ntchito:
- Njira yowombera: Mitsinje yapamwamba ya mpweya imapanga ulusi wamfupi.
- Njira Yopindika: Mphamvu ya centrifigal imatulutsa motalikirapo, ulusi wolumikizidwa.
Gawo 2: Kupanga ndi mapangidwe
- Kutolera Cha Chimbengwa: Fibers imakhazikika mu bulangeti lotayirira pa chonyamula.
- Kupanga: Ulusi umasakanikirana ndi ma bingu ndikupanga ma sheet.
Gawo 3: Kukanikiza ndi Kuyanika
- Hydraulic Press: Amakanikizani pepalalo kuti muchepetse260-320 kg / m³).
- Owuma uvuni: Chotsani chinyezi120-200 ° CKukhazikitsa bolodi.
Gawo 4: Kudula ndi Kutsiriza
- CNC Kudula: Makanema odulidwa bwino mu kukula kwamphamvu (E.g., 1,200 × 600 mm) kapena mawonekedwe.
- Kuphimba Kwambiri: Kusankha mawu a Verminilite kapena aluminium zojambulazo za kukana kwa abrasi.
3. Zida zomwe zimagwiritsidwa ntchito popanga
| Chipangizo |
Kugwira nchito |
Makampani ofunikira |
| Ng'ote ya Arc |
Kusungunuka |
Zovala Zazikulu za Morgan |
| Dongosolo laziberi |
Pangani ulusi wa alumina |
Unifrax, ibiden |
| Makina opanga |
Kupanga ulusi m'matabwa |
Thermostech |
| Hydraulic Press |
Mabomu otsutsana |
Beckwood |
4. Kuwongolera Kwabwino ndi Kuyesa
- Kukula: Kuyeza kudzera mu Asso C167 (chandamale: 260-320 kg / M³).
- Mphamvu Zovuta: <15.5 MPA (ASTM C133).
- Shrinkage shrinkage: ≤3% Pambuyo pa 24h pa 1,350 ° C (IOO 2477).
Zofooka Zodziwika & Zothetsera:
- Osokoneza: Sinthani mawonekedwe a cholumikizira kapena kuthamanga.
- Kusankha kwa Fiber: Konzani zopumira za vacuum.
5. Chitetezo ndi chilengedwe
- Chitetezo Chantchito: Gwiritsani ntchito masgks a N95, zigawenga, ndi hembo mpweya wabwino kuti muchepetse kutentha.
- Kuyendetsa zinyalala: Kubwezeretsanso mayendedwe; kutaya zinyalala pa Osha 29 CFR 1910.1001.
- Zowongolera: Scbeblers Stew Steoce Boy (Soce, Nix).
6. Ntchito za mabatani am'madzi a ceramic
- Madzi a mafakitale: Zingwe zokhudzana ndi ziweto zosewerera.
- Zomera: Kukopa kwa ma boiler ndi makina a Duct.
- Amongoce: Zotchinga zamafuta mu mitambo.
- Ntchito za DIY: Chizolowezi cha zopezeka kunyumba.
7. FAQS ya Ceramic fiber kupanga
Q: Kodi ndingathe kupanga mabatani am'madzi kunyumba?
Yankho: Osavomerezeka - zida zamalonda ndi ma protocols ndizofunikira.
Q: Kodi mtengo wobweretsa mizere yamiyendo ndi chiyani?
A: Nkhani yaiwisi ya 50-60% ya mtengo; Chomera chaching'ono chimafunikira ~ $ 500k ndalama.
Q: Kodi amapanga nthawi yayitali bwanji?
Yankho: 3-7 masiku osasungunuka mpaka ma board.
8. Kutsiliza: Mnzanu ndi akatswiri pazotsatira zabwino
Kupanga mizere yazithunzi kumafuna kufunidwa mosamala, makina otsogola, komanso kuwongolera. Zoyambira, kugwirizira ndi othandizira ovomerezeka (E.g.,NutecKapenaMsempha) Maupangiri amatsatira ndi luso. Kwa zosowa zazikuluzikulu-zazikulu, kumangoyendetsa njira ndi kudula kwa cnc ndi kusamalira maboti kuti zitheke.
